Laminating Process Training Guide

1. Preparation

• Cut the laminate off the back.

• Remove the backer from the front.

• Set the old laminate aside.

2. Choosing the Right Laminate

• Use 1060 laminate for this process.

• Ensure the laminate is positioned correctly.

3. Removing the Old Roll

• Pull the pin to remove the old roll.

• Set the old roll down.

• Remove the core from the old roll so it can be reused for the new one.

4. Loading the New Laminate Roll

• Insert the new roll inside the core.

• Feed the laminate into place.

• Make sure it locks in correctly—you should be able to feel and hear it click.

• Place the bar on the roll.

• Always insert the pin before pulling to prevent the roll from falling.

5. Aligning the Laminate

• Line up the vinyl edge at 54 inches (or 60 inches if applicable).

• Match the laminate’s edge with:

  • The edge of the laminator.

  • The alignment mark on the bed.

• Repeat on both sides to ensure proper alignment.

• If you see any bunching in the middle:

  • Remove the tape.

  • Reposition the laminate to lay flat and even across the surface.

6. Securing and Running the Laminate

• Insert the bar that holds the material down.

• Once aligned, hit RUN to begin laminating.

7. Trimming and Handling the Laminated Material

• Lightly score the laminate along the seam to separate pieces.

• When handling material:

  • Lay it flat on the floor.

  • Pinch the edge and carefully carry it to the table.

Trim off any excess laminate to prevent catching in the plotter.